Additional Services
Beyond our standard aerosol valves, actuators, and caps, we offer comprehensive engineering, customisation, and testing services to bring your aerosol concepts to market faster and more reliably.
Custom Design, Tooling & Commercial Supply
We design, engineer tooling, and manufacture custom actuators, spray caps, and caps tailored to your product requirements and functional specifications.
What's Included:
- Complete design engineering for your spray application
- Custom mould tooling and manufacturing setup
- Full commercial supply at volume
- Mock-up samples for your approval before finalising production
Why It Matters:
- A custom actuator or spray cap can differentiate your product in a crowded market. Instead of adapting your product to off-the-shelf components, we adapt the components to your product vision.
Next Step:Request a design consultation. We'll evaluate your requirements, discuss options, and provide a mock-up sample at no charge.
Custom Logo on Existing Products
Customise our existing actuators and spray caps with your logo. An economical way to add brand identity without new tooling investment.
What's Included:
- Custom cavity plate insert for your logo in the existing mould
- One-time investment in the cavity plate
- Full production capability with your logo
- Mock-up sample for approval before production
Cost Model:
- One-time cavity plate investment (depends on component size and complexity)
- Per-unit cost includes logo application
Next Step:Provide your logo design and the component you want customised. We'll show you a mock-up and quote the cavity plate cost and per-unit pricing.
Custom Branding on Mounting Cups
We print or emboss your company name or logo directly onto the mounting cup for clear batch identification and brand distinction.
What's Included:
- Custom printing on tinplate or aluminium mounting cups
- Full production runs at commercial scale
- Visual distinction that builds brand recognition
Order Requirements:
- Minimum Order Quantity (MOQ): Applies. We share it with your quote.
Next Step:Contact us for a quote with your logo/text, desired placement, and estimated volume. We'll provide turnaround time and pricing.
Inner Gasket Compatibility Study
Before committing to full production, ensure your product formulation is compatible with elastomer gasket materials. We conduct systematic gasket swell/shrinkage testing under controlled conditions.
What's Tested:
- Gasket material compatibility (Buna, Neoprene, Butyl)
- Swell and shrinkage percentages over time
- Durometer (hardness) changes
- Test Duration: about 4 weeks
Why It Matters:
- Incompatible gasket selection can lead to seal degradation, leakage, loss of propellant pressure, or complete valve failure in the field.
Next Step:Provide your formulation details. We'll recommend gasket candidates and conduct immersion and packed-unit testing. Results guide your valve selection.
Spray Analysis
Outsourced lab testing provides precise data on your spray performance. Critical for meeting consumer expectations.
Measurements Include:
- Spray Rate — Delivery rate in grams per second (g/s)
- Spray Length — Distance the spray travels (cm)
- Particle Size Distribution — Droplet size analysis in microns (essential for fine-mist products)
Why It Matters:
- Different markets demand different spray characteristics. Fine mist products need tighter particle size control; wet sprays tolerate larger droplets. Spray analysis ensures your valve/actuator combination produces the exact performance your consumers expect. Spray rate also decides how long a can lasts. A lower rate spreads the product across more uses, while a higher rate delivers more product with each press.
Next Step:Submit filled samples of your aerosol product or get them filled by us. We'll coordinate testing through our lab partner, collect data on spray rate, spray length, and particle size distribution, and deliver a detailed report with analysis and recommendations within 2–4 weeks.
Note: Quote required before testing begins.
In-House Sampling Facility
Use our production-grade filling equipment to create sample batches for testing new formulations or modifications to existing products.
Filling Capabilities:
- LPG-Based Propellants (standard hydrocarbon mixes)
- CO₂ Formulations (compressed gas aerosols)
- N₂ Formulations (inert gas applications)
What You Get:
- Professional-grade aerosol samples filled on our equipment
- Quality-controlled production matching commercial standards
- Data on gassing parameters and pressure validation
- Samples ready for stability testing, spray analysis, or market trials
Why It Matters:
- Before committing to a contract filler or your own filling line, create samples on proven equipment. Test spray performance, compatibility, and consumer feedback with real aerosol products—not just lab formulations.
Typical Use Cases:
- New product development and prototype testing
- Formulation modifications (adjusting propellant ratios, additives, etc.)
- Qualification samples for customer approval
- Stability testing baseline samples
Next Step:Discuss your formulation, desired propellant type, and sample volume. We'll schedule filling and provide samples within 2–4 weeks depending on complexity.
Note: Quote required based on filling complexity and sample volume.
BOV (Bag-on-Valve) Sampling
Bag-on-Valve (BOV) technology separates product from propellant, delivering pure dispensing with 360-degree spraying capability. Ideal for post-foaming gels, viscous lotions, barrier creams, and sensitive formulations.
What We Offer:
- BOV system expertise and component selection
- Filling and gassing on our BOV-equipped lines
- Sample production for testing and market evaluation
- Compatibility verification with your specific formulation
Why BOV:
- Hermetic Product Separation — Formula never contacts the propellant gas, preventing oxidation, degradation, and contamination
- Ideal for shaving gels, moisturising foams, and sensitive formulations
- Extended Shelf Life — Sealed barrier pouch protects active ingredients from air exposure without chemical preservatives
- Growing demand in personal care and pharmaceutical segments
Typical Applications:
- Post-foaming shave gels and creams
- Therapeutic aerosol products
- Food products (cooking sprays, food additives)
- Sensitive skincare formulations
Next Step:Tell us about your BOV concept. We'll assess feasibility, discuss bag/valve combinations, and fill prototype samples for your evaluation.
Note: Quote required based on formulation complexity and sample volume.
Tell us what you are looking for
Share your requirements and our team will help identify the right product packaging components for your application.